Difficulty

Easy

Steps

12

Time Required

                          5 - 10 minutes            

Sections

4

  • Inner Headband Cover
  • 5 steps
  • Speaker Clamp
  • 2 steps
  • Headband Adjustment Piece
  • 2 steps
  • Headband
  • 3 steps

Flags

1

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Introduction

What you need

Step 1

              Inner Headband Cover               
  • Starting with the left speaker first, pull out one side of the speaker clamp where the clamp enters the hole on the speaker cover.
  • Do not pull out the speaker clamp with too much force, or it may break.
  • After one side of the speaker clamp is removed from the speaker cover, pull the other side of the speaker clamp out.

Starting with the left speaker first, pull out one side of the speaker clamp where the clamp enters the hole on the speaker cover.

Do not pull out the speaker clamp with too much force, or it may break.

After one side of the speaker clamp is removed from the speaker cover, pull the other side of the speaker clamp out.

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Step 2

  • Repeat the process in Step 1 to remove the right speaker clamp.

Repeat the process in Step 1 to remove the right speaker clamp.

Step 3

  • This picture shows the headphones with the speakers detached. Steps 1 and 2 are not necessary to replace the headband covers, however they do make the process easier.
  • Turn the headphones so that the inner headphone cover is visible.

This picture shows the headphones with the speakers detached. Steps 1 and 2 are not necessary to replace the headband covers, however they do make the process easier.

Turn the headphones so that the inner headphone cover is visible.

Step 4

  • Use the Phillips #00 screwdriver to loosen and remove the screw holding the inner headphone cover in place.
  • The screw dimensions are as follows: Length to Head = 4 mm, Head Length = 1.5 mm, Head Diameter = 3.5 mm, Major Diameter = 2 mm, Pitch = 0.5 mm.
  • All steps can be followed on both the left or right side of the headphones to remove inner coverings.

Use the Phillips #00 screwdriver to loosen and remove the screw holding the inner headphone cover in place.

The screw dimensions are as follows: Length to Head = 4 mm, Head Length = 1.5 mm, Head Diameter = 3.5 mm, Major Diameter = 2 mm, Pitch = 0.5 mm.

All steps can be followed on both the left or right side of the headphones to remove inner coverings.

Step 5

  • Use the screwdriver to pry the inner headband covering loose.
  • Do not push the inner covering panel too hard, or the plastic will break. Only apply enough pressure to lift the panel up slightly.
  • Once the inner covering is loose, pull it free from the headband with your fingers and set it aside.
  • Make sure to pull the inner cover free gently do avoid losing the adjustment piece within the cover. It falls out easily and can be lost.

Use the screwdriver to pry the inner headband covering loose.

Do not push the inner covering panel too hard, or the plastic will break. Only apply enough pressure to lift the panel up slightly.

Once the inner covering is loose, pull it free from the headband with your fingers and set it aside.

Make sure to pull the inner cover free gently do avoid losing the adjustment piece within the cover. It falls out easily and can be lost.

Step 6

              Speaker Clamp               
  • Turn the headphones so that the inner tab of the speaker clamp where it attaches to the headband can be seen.
  • Pull the speaker clamp so that the metal lifts free of the headband.

Turn the headphones so that the inner tab of the speaker clamp where it attaches to the headband can be seen.

Pull the speaker clamp so that the metal lifts free of the headband.

Step 7

  • Remove the speaker clamp.
  • All steps can be followed on either the left or right arm of the headphones to remove speaker clamps.

Remove the speaker clamp.

All steps can be followed on either the left or right arm of the headphones to remove speaker clamps.

Step 8

              Headband Adjustment Piece               
  • Turn the headphones so that the metal pieces inside the headband covering can be seen.

Turn the headphones so that the metal pieces inside the headband covering can be seen.

Step 9

  • With your fingers, lift the small metal headband adjustment piece.
  • Remove the piece and set it aside.
  • All steps can be followed on either the left or right arm of the headphones to remove adjustment pieces.

With your fingers, lift the small metal headband adjustment piece.

Remove the piece and set it aside.

All steps can be followed on either the left or right arm of the headphones to remove adjustment pieces.

Step 10

              Headband               
  • Turn the headphones so that the metal part of the headband located inside the outer covering can be seen.

Turn the headphones so that the metal part of the headband located inside the outer covering can be seen.

Step 11

  • With your fingers, pull the metal arm of the headband free of the plastic outer covering.
  • Set the outer covering aside.

With your fingers, pull the metal arm of the headband free of the plastic outer covering.

Set the outer covering aside.

Step 12

  • All steps must be followed on both the left and right arms of the headband to free it completely from the outer coverings.

All steps must be followed on both the left and right arms of the headband to free it completely from the outer coverings.

To reassemble your device, follow these instructions in reverse order.

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Author

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                    Alexis Carr                     

Member since: 03/26/2014

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                       Clemson, Team 1-3, Benson Spring 2014                        

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Lisa Campbell - Jan 21, 2017

Reply

Do you know how to make an adjustable headband for custom headphones? Please contact me!

Lisa Campbell

Owner Lit Headphones L.L.C.

LitHeadphones.com

MsLisaShawnitaCampbell@gmail.com