Difficulty
Moderate
Steps
19
Time Required
30 minutes
Sections
1
- Handlebars
- 19 steps
Flags
0
BackKawasaki KX 250F
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Introduction
What you need
Step 1
Handlebars
- Use an 8mm socket to take off the front brake lever bolts and clutch lever bolts.
Use an 8mm socket to take off the front brake lever bolts and clutch lever bolts.
1024
Step 2
- Use a screwdriver to remove the kill switch bracket from the handlebars.
Use a screwdriver to remove the kill switch bracket from the handlebars.
Step 3
- Use pliers to clip off the metal bands around the grips.
- There are 2 metal bands on each grip.
Use pliers to clip off the metal bands around the grips.
There are 2 metal bands on each grip.
Step 4
- Use a utility knife to cut off the old grips from the handlebars.
Use a utility knife to cut off the old grips from the handlebars.
Step 5
- Remove the old grips by peeling them down the bar.
Remove the old grips by peeling them down the bar.
Step 6
- Use a screwdriver to loosen the screws on the throttle tube housing.
- Do not fully remove the screws.
Use a screwdriver to loosen the screws on the throttle tube housing.
Do not fully remove the screws.
Step 7
- Use a 10mm socket to remove all four bolts from the handlebar clamps.
Use a 10mm socket to remove all four bolts from the handlebar clamps.
Step 8
- Remove the throttle tube from the handlebars.
Remove the throttle tube from the handlebars.
Step 9
- Slide the throttle tube onto the new handlebar.
Slide the throttle tube onto the new handlebar.
Step 10
- Place the handlebars in the clamps and tighten down the four bolts by hand.
Place the handlebars in the clamps and tighten down the four bolts by hand.
Step 11
- Use a screwdriver to tighten the throttle tube housing onto the new handlebar.
Use a screwdriver to tighten the throttle tube housing onto the new handlebar.
Step 12
- Put on the clutch lever and tighten with an 8mm socket.
Put on the clutch lever and tighten with an 8mm socket.
Step 13
- Use the screwdriver to put the kill switch back on the new handlebar.
Use the screwdriver to put the kill switch back on the new handlebar.
Step 14
- Use an 8mm socket to put on the front brake lever and tighten it down.
Use an 8mm socket to put on the front brake lever and tighten it down.
Step 15
- Spray hairspray into the grip.
- The grips are two different sizes—the left side of the bar will get the smaller holed grip and the right side of the bar will get the grip with the larger hole.
Spray hairspray into the grip.
The grips are two different sizes—the left side of the bar will get the smaller holed grip and the right side of the bar will get the grip with the larger hole.
Step 16
- Slide the grip onto the handlebar.
Slide the grip onto the handlebar.
Step 17
Step 18
Step 19
- Use a 10mm socket to tighten the bolts for the handlebar clamps.
- Sit on the bike to adjust the handlebars where you would like before tightening the bolts.
Use a 10mm socket to tighten the bolts for the handlebar clamps.
Sit on the bike to adjust the handlebars where you would like before tightening the bolts.
To reassemble your device, follow these instructions in reverse order.
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Ashley Sanders
Member since: 04/04/2019
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Team
Eastern Washington University, Team S25-G2, Crane Spring 2019
Member of Eastern Washington University, Team S25-G2, Crane Spring 2019
EWU-CRANE-S19S25G2
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1 Guide authored
